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Delphi 28654963 remanufactured diesel injector (boxed) for VW Transporter / Crafter / Amarok 2.0 TDI
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Delphi 28654963 Diesel Injector

DELPHI

Part No: 28654963

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The Delphi 28654963 diesel injector is a remanufactured common-rail injector for VW Commercial 2.0 TDI (Transporter T5/T6, Crafter, Amarok) engines. VW Commercial 2.0 TDI Delphi Remanufactured Common-Rail Injector — Transporter T5/T6, Crafter, Amarok.

£120inc. VAT

(per injector)

+ £20 refundable core deposit per injector — refunded after we receive and inspect your old unit, returned within 30 days of receiving your remanufactured injector

All prices are shown in GBP (£). International customers are securely charged in GBP via Stripe.

Dispatch within 24h. Free UK delivery.

Save 38% vs OEM price

Professionally remanufactured to OEM standards

1

Ordering a single injector is standard practice.

Need multiple injectors? Simply increase the quantity above.

Every order includes a 12-month workshop warranty, OEM bench-calibration before despatch.

Most 4-cylinder engines use 4 injectors — replace only what your diagnosis confirms.

In stockTested & calibrated12-month warranty

12-Month Warranty

Included on every remanufactured injector. UK-based support if you ever need it.

Tested Before Dispatch

Flow-tested and calibrated on OEM-grade rigs. Test report on file for every unit.

Free UK Delivery

Mainland tracked dispatch. Order before 2pm for same-working-day pick-up.

Trade buyers: VAT receipt included · Account terms on request · Trusted by UK garages & diesel specialists.

12 Compatible Engine Codes
8 OE References
1 Delphi Reference
Volkswagen OEM Replacement
OEM Bench Tested

Why Buy From Us

OEM Bench Tested & Calibrated
12 Month Warranty
Free UK Delivery
UK Diesel Injector Specialists
Technical Support Available

Not sure this is the right injector? Call us on 020 3355 6581

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FREE UK Delivery

International Delivery — flat £50 per order

One injector or multiple injectors

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  • DPD International
  • Secure Packaging
  • Tracking Number Included
  • 12 Month Warranty

Need more later? We keep stock available for repeat orders.

Engine Intelligence

VW 2.0 TDI & BiTDI (Transporter T5/T6, Amarok — CXGA/CAAA family, Delphi/CR) CXGA

Common symptoms

  • Knocking or rattling at cold start that smooths as the engine warms
  • Uneven idle or engine shake when cold
  • Power loss, hesitation or limp mode under acceleration
  • Black or white/grey smoke
  • Hard starting and higher fuel consumption

Documented failure modes

  • Injector wear degrading spray pattern and cylinder contribution — shows as cold-start knock
  • Injector back-leak beyond specification
  • Injector or seal leakage producing diesel smell in the engine bay

Diagnostic guidance

  • Compare cylinder contribution / smooth-running values to isolate one weak injector before suspecting the dual-mass flywheel
  • A cylinder-specific code (P0201/P0301 etc.) concentrates diagnosis on that injector and its wiring first
  • Run a leak-off comparison across all four injectors before ordering
  • Injector coding is required after fitting — follow the manufacturer procedure

Fault codes linked to this engine's injectors

Fitment note: Transporter and Amarok 2.0 TDI/BiTDI variants span many engine codes and outputs with different injector references — always match the number etched on the injector body, not just the engine code.

Browse every diesel engine we cover →

Why this injector?

  • Fits the CXGA engine code used in the Volkswagen Transporter T5 and related diesel variants.
  • Delphi diesel injector — flow-tested and calibrated on common-rail equipment before despatch.
  • Commonly specified when investigating rough idle, injector knock, smoke or poor fuel economy on CXGA engines.
  • 12-month warranty, free UK delivery and a £20 refundable core deposit per injector (refunded after we receive and inspect your old unit — return it within 30 days).
Gold VerifiedVerified technical data

Delphi 28654963 2.0 TDI (EA288) Common Rail Injector (VW Crafter/Transporter/MAN TGE)

AI Technical Summary

Delphi solenoid common-rail injector for the VW Group 2.0 TDI EA288 engine, widely used on the VW Crafter, Transporter T6, Caravelle/Multivan and the MAN TGE. VAG OE 04L130277BG/04L130277AP/04L130277BB/04L130277BF; the Bosch counterpart is 0445110470. Replacements are coded to the ECU with the injector IMA correction value. Key symptoms: Rough idle / vibration; Hard starting; Loss of power / limp mode; Black smoke. Common failure modes: Internal wear / high back-leakage; Water-in-fuel corrosion; Nozzle coking.

Common Symptoms
Rough idle / vibrationhigh

A leaking injector unbalances cylinder fuelling on the 2.0 TDI.

Hard startinghigh

Excess back-leakage drops cranking rail pressure.

Loss of power / limp modehigh

Out-of-range delivery or rail-pressure deviation triggers derate.

Black smokemedium

Poor atomisation over-fuels the cylinder.

Engine management lightmedium

Cylinder-specific injector or fuel-metering fault codes.

Workshop & Fitting Notes
  • InstallationCode the injector IMA correction value to the correct cylinder with VCDS/ODIS before road test.
  • InstallationRenew the combustion seal and clamp hardware; torque to spec.
  • MisdiagnosisHigh-mileage Crafter/TGE vans are a common application - read live back-leakage data to find the weak cylinder before removal.
  • WarningFix contamination (filter/water/debris) first; EA288 injectors are sensitive to fuel quality.
  • TestingBench-test across delivery and back-leakage points; verify spray pattern before refit.
Frequently Asked Questions
What is Delphi injector 28654963?+

A Delphi solenoid common-rail diesel injector for the VW Group 2.0 TDI EA288 engine, common on the VW Crafter, Transporter T6 and MAN TGE. VAG OE 04L130277BG and related; Bosch counterpart 0445110470.

Which vehicles use 28654963?+

VW Crafter, Transporter T6/Caravelle/Multivan, MAN TGE and Audi/Skoda 2.0 TDI EA288 applications.

Is it solenoid or piezo?+

It is a Delphi solenoid common-rail injector.

Does 28654963 need coding?+

Yes - code the injector IMA correction value to the correct cylinder with VCDS/ODIS when fitting.

What are the OE part numbers?+

VAG 04L130277BG, 04L130277AP, 04L130277BB and 04L130277BF reference Delphi 28654963; the Bosch alternate is 0445110470.

How is 28654963 different from 28565336?+

28654963 is the 2.0 TDI injector (Crafter/TGE); 28565336 is primarily the 1.6 TDI unit. Confirm the OE suffix and engine code before fitting.

What are the symptoms of failure?+

Rough idle, vibration, hard starting, black smoke, power loss/limp mode and an EML.

Why does my Crafter 2.0 TDI run rough?+

A worn or leaking injector unbalances fuelling; read live correction data and bench-test the weak cylinder.

What causes these injectors to fail?+

Poor fuel filtration, contamination and back-leakage wear - fix the cause first.

Does a remanufactured 28654963 perform like new?+

A properly remanufactured injector is bench-tested and recalibrated to the Delphi plan, then IMA-coded on fitment.

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CSLBCRLB

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Remanufacturing Process

Injector fully dismantled
Internal components cleaned and inspected
Worn parts replaced
Reassembled and calibrated
Tested before dispatch

See how our injectors are rebuilt step-by-step in our 3D remanufacturing process video.

Vehicles Compatible With This Delphi Injector

Compatible with Volkswagen engines including CXGA, CAAA, CAAB, CXGB, CXHB and 7 more.

Vehicles Using This Injector

Compatible Engines

The 28654963 injector is compatible with the following engines:

Also known as

This injector is sold and listed under the references below. Tap any number to copy it — every reference refers to this same product.

All references resolve to this canonical product page. Always confirm exact fitment before ordering.

Compatible Vehicles

This injector fits the following vehicles. Always confirm exact fitment by engine code or registration before ordering.

Volkswagen Amarok 2.0 TDI
Volkswagen Caravelle T5 2.0 TDI
Volkswagen Caravelle T6 2.0 TDI
Volkswagen Crafter 2.0 TDI
Volkswagen Multivan T5 2.0 TDI
Volkswagen Multivan T6 2.0 TDI
Volkswagen Transporter T5 2.0 TDI
Volkswagen Transporter T6 2.0 TDI

Product Description

The Delphi 28654963 diesel injector is a remanufactured common-rail injector for VW Commercial 2.0 TDI (Transporter T5/T6, Crafter, Amarok) engines.

VW Commercial 2.0 TDI Delphi Remanufactured Common-Rail Injector — Transporter T5/T6, Crafter, Amarok.

Common engine code: CXGA.

Commonly replaced when investigating rough idle, injector knock, excess smoke or poor fuel economy.

Each injector is tested to OEM standards with a 12-month warranty and free UK delivery.

Workshop Information

Installation Notes

  • Check injector coding after installation
  • Ensure fuel system is properly primed
  • Use calibrated test equipment for verification
  • Check engine-specific torque values before installation

Recommended Injector Coding

No injector coding is required for the Delphi unit on most applications — follow the manufacturer fitting procedure.

Replacement Advice

Always renew the copper washers / seals and bleed the fuel system before first start. Replace only the injectors your diagnosis confirms and torque fasteners to the manufacturer's published values.

Professional Installation

We recommend installation by a suitably equipped diesel specialist using calibrated test equipment to verify the fuel system after fitting.

Common Engines Using This Injector

Common Symptoms of a Failed 28654963 Injector

If your vehicle shows these symptoms, replacing the diesel injector may restore engine performance. A leak-off test can confirm the diagnosis.

Testing & Warranty

All remanufactured injectors are tested using OEM-grade diagnostic equipment to ensure fuel pressure and spray pattern meet manufacturer specifications.

OEM Test Bench Calibration

Flow-tested on Bosch EPS 200 series bench to verify fuel delivery rates at all operating pressures.

Leak-Off Testing

Each injector is tested for return flow to ensure no excess fuel is wasted back to the tank.

Solenoid Calibration

Electrical response time verified to ensure precise injection timing and quantity.

12-Month Warranty

Full replacement or refund covering manufacturing defects under normal use. No quibble.

IMA code includedProfessional injector coding may be required after installationUK-based support team£20 refundable core deposit per injector

28654963 Price Statistics

Average Price

£120.00

inc. VAT

Price Range

£120–£120

inc. VAT

Stock

30/30

In Stock

Prices based on 30 listings for the 28654963 injector. All prices include VAT.

Compatible Vehicles for 28654963

28654963 is OE-fit on the vehicles below. Always confirm the engine code on your V5C and the OE marking on the failed unit before ordering — sister part numbers in this family can look identical but carry a different calibration map.

Engine Codes Using 28654963

This injector is used in the following diesel engine codes. View engine-specific problems and diagnostics:

Cross Reference Numbers for 28654963

The following part numbers are cross-referenced to 28654963 and may be used as direct replacements:

Related Fault Codes

If your vehicle has flagged any of these fault codes, the 28654963 injector may need testing or replacement:

Injector Problem Guides

Experiencing issues with your diesel injector? These guides cover common injector problems and diagnosis:

Diesel Injector Failure SymptomsDiesel Injector Leak-Off TestBad Diesel Injector SmokeDiesel Engine Misfire From Injector FaultDiesel Injector Problem — Black SmokeDiesel Injector Problem — White SmokeDiesel Injector Problem — Rough IdleDiesel Injector Problem — Hard StartingDiesel Injector Problem — Engine KnockDiesel Injector Problem — Poor Fuel EconomyDiesel Injector Problem — Grey SmokeDiesel Injector Problem — Loss of PowerDiesel Injector Problem — Long CrankingDiesel Injector Problem — Excessive Fuel ConsumptionDiesel Injector Problem — Engine VibrationDiesel Injector Problem — Diesel SmellDiesel Injector Problem — Fuel Leak at the InjectorsDiesel Injector Problem — Limp ModeDiesel Injector Problem — Engine HesitationDiesel Injector Problem — Ticking InjectorDiesel Injector Problem — High Injector Return FlowDiesel Injector Problem — Low Rail PressureDiesel Injector Problem — High Rail PressureDiesel Injector Problem — Engine StallingDiesel Injector Problem — Uneven Idle When ColdDiesel Injector Problem — Chugging Under LoadDiesel Injector Problem — Fuel in the Engine OilDiesel Injector Problem — Engine Won't RevDiesel Injector Problem — Surging IdleDiesel Injector Problem — Smoke on StartupDiesel Injector Problem — Smoke When HotDiesel Injector Problem — Misfire Under LoadDiesel Injector Problem — Misfire at Cold StartDiesel Injector Problem — Injector RattleDiesel Injector Problem — Cylinder Balance FaultDiesel Injector Problem — Poor Throttle ResponseDiesel Injector Problem — Hard Starting When HotDiesel Injector Problem — White Smoke When ColdDiesel Injector Problem — Black Smoke on AccelerationDiesel Injector Problem — Blue Smoke at IdleDiesel Injector Problem — Engine Knock When ColdDiesel Injector Problem — Engine Light FlashingDiesel Injector Problem — Cranks But Won't StartDiesel Injector Problem — Intermittent Cut-OutDiesel Injector Problem — Power Fades When HotDiesel Injector Problem — Rough Running After RefuellingDiesel Injector Problem — Frequent DPF RegenerationsDiesel Injector Problem — Judder When Pulling AwayDiesel Injector Problem — Metallic Noise From the Top of the EngineDiesel Injector Problem — Starts Then Stalls

Injector Testing Guides

Learn how to test and diagnose diesel injectors before ordering a replacement:

Frequently Asked Questions

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Related Pages

Delphi VW Commercial 2.0 TDI (Transporter T5/T6, Crafter, Amarok) — browse compatible engines, vehicles, and injectors

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Workshop Knowledge for This Injector

Every remanufactured injector includes a 12-month warranty and is bench-tested to OEM spec before dispatch.

Old-unit exchange applies — your core surcharge is refunded when we receive your old injector.

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