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OM642 Diesel Injectors

Compatible with Chrysler 300C, Jeep Grand Cherokee, Mercedes-Benz C-Class, and 6 more

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  • 12-Month Warranty
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Select the correct injector for your OM642 engine below

Fits Chrysler 300C, Jeep Grand Cherokee, Mercedes-Benz C-Class, Mercedes-Benz E-Class and more

Compatible Injectors for OM642

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  • 12-Month Warranty
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Common problems solved by these injectors

About the OM642 engine

The OM642 is a 3.0l v6 cdi common rail diesel engine. This engine uses Bosch diesel injectors.

How Diesel Injectors Are Remanufactured

Watch our 3D walkthrough of the diesel injector remanufacturing process and see how injectors are professionally restored for reliable service.

Vehicles Using OM642 Engine

VehicleEngineYears
Chrysler 300C injector 3.0 CRD2005–2010
Jeep Grand Cherokee injector 3.0 CRD2005–2010
Mercedes-Benz C-Class injector 3.0 V6 CDI2005–2014
Mercedes-Benz E-Class injector 3.0 V6 CDI2005–2016
Mercedes-Benz GL-Class injector 3.0 V6 CDI2006–2015
Mercedes-Benz ML-Class injector 3.0 V6 CDI2005–2015
Mercedes-Benz S-Class injector 3.0 V6 CDI2005–2013
Mercedes-Benz Sprinter injector 3.0 V6 CDI2006–2018
View all 9 vehicles

Common OM642 Injector Problems

1

Rough idle and engine vibration

Worn injector nozzles cause uneven fuel spray, leading to rough idle at low RPM. Most noticeable when the engine is cold.

2

Excessive exhaust smoke

Black or blue-grey smoke on acceleration indicates poor fuel atomisation. This is often caused by carbon buildup on the injector nozzle tip.

3

Poor fuel economy

A worn or leaking injector delivers incorrect fuel quantities, reducing efficiency by 10–20% in severe cases.

4

Engine misfire under load

Intermittent misfires during acceleration suggest one or more injectors are failing to deliver the correct fuel pressure.

5

Difficult cold starting

Degraded injector nozzles struggle to atomise fuel at lower cranking pressures, causing extended crank times in cold weather.

6

Loss of power

Gradual power loss across the rev range, particularly above 2500 RPM, can indicate injector flow rate degradation.

7

Increased diesel knock

Louder than normal combustion noise, especially at idle, can indicate incorrect injection timing due to worn injector internals.

OM642 Technical Specifications

Displacement

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Power

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Torque

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Fuel System

Common Rail Direct Injection

The OM642 is a 3.0l v6 cdi common rail diesel engine. This engine uses Bosch diesel injectors.

Engine Intelligence

Mercedes 3.0 V6 CDI (OM642 Gen2 — Sprinter, Vito, E-Class, ML, S-Class)

Documented failure modes

  • Injector copper seal / seat failure letting combustion gas carbonise around the injector base
  • Piezo injector internal faults degrading atomisation and drifting correction values out of range
  • Injectors carboning into the bore when seal leaks are left unrepaired, making removal difficult

Diagnostic guidance

  • Inspect around every injector for black crust before diagnosis — the failure is often the seal and seat, not the injector body
  • Clean or recut the injector seat before fitting a replacement; always use a new copper sealing washer
  • Check injector correction values across all six cylinders — an outlier identifies the failing unit
  • Address seal leaks early: a long-running leak can seize the injector into the head

Fault codes linked to this engine's injectors

Fitment note: OM642 spans multiple variants (.884/.896/.899/.992) across Sprinter, Vito and passenger cars with different Bosch references — match the reference etched on the injector body, not just the engine code.

Browse every diesel engine we cover →

Related OM642 Engine Guides

Related Engines

Related Pages

Bosch 3.0L V6 CDI — browse compatible engines, vehicles, and injectors

More resources for OM642 owners