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Delphi EJBR04201D Diesel Injector
DELPHIPart No: EJBR04201D
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The Delphi EJBR04201D diesel injector is a remanufactured common-rail injector for 2.2 / 3.0 CDi engines. Mercedes-Benz OM646 / OM648 (W204 / W211 / X204) Delphi Remanufactured Common-Rail Injector.
(per injector)
+ £20 refundable core deposit per injector — refunded when your old unit is returned within 30 days
All prices are shown in GBP (£). International customers are securely charged in GBP via Stripe.
Dispatch within 24h. Free UK delivery.Save 38% vs OEM price
Professionally remanufactured to OEM standards
Ordering a single injector is standard practice.
Need multiple injectors? Simply increase the quantity above.
Every order includes a 12-month workshop warranty, OEM bench-calibration before despatch.
Most 4-cylinder engines use 4 injectors — replace only what your diagnosis confirms.
12-Month Warranty
Included on every remanufactured injector. UK-based support if you ever need it.
Tested Before Dispatch
Flow-tested and calibrated on OEM-grade rigs. Test report on file for every unit.
Free UK Delivery
Mainland tracked dispatch. Order before 2pm for same-working-day pick-up.
Trade buyers: VAT receipt included · Account terms on request · Trusted by UK garages & diesel specialists.
Why Buy From Us
Not sure this is the right injector? Call us on 020 3355 6581
FREE UK Delivery
International Delivery — flat £50 per order
One injector or multiple injectors
Ships Worldwide
FREE UK Delivery
Flat £50 International Shipping
- Royal Mail Tracked
- DPD International
- Secure Packaging
- Tracking Number Included
- 12 Month Warranty
Need more later? We keep stock available for repeat orders.
Engine Intelligence
Mercedes 2.2 CDI (OM646 — C-Class, E-Class, Sprinter, Vito) OM646.811
Common symptoms
- Chuffing / ticking noise from the injector area
- Diesel smell in the engine bay
- Hard starting and uneven idle
- Black smoke under load
- Loss of power with rail-pressure faults
Documented failure modes
- Injector seat sealing failure allowing combustion gas blow-by and carbon build-up around the injector (widely documented on this engine family)
- Injector back-leak beyond specification
- Nozzle wear causing over-fuelling
Diagnostic guidance
- Inspect around each injector for hardened carbon from seal blow-by before diagnosis — clean the seat thoroughly before fitting a replacement
- Always fit a new copper sealing washer and follow the manufacturer seating procedure
- Run a comparative leak-off test across all injectors before condemning one
Fitment note: OM646 variants (.961/.962/.963) and adjacent OM642/OM651 engines use different injector references — always confirm the number etched on the injector body.
Why this injector?
- Fits the OM646.811 engine code used in the Mercedes-Benz C-Class (W204) and related diesel variants.
- Delphi diesel injector — flow-tested and calibrated on common-rail equipment before despatch.
- Commonly specified when investigating rough idle, injector knock, smoke or poor fuel economy on OM646.811 engines.
- 12-month warranty, free UK delivery and no core exchange required.
Delphi EJBR04201D 2.1/2.2 CDI (OM646) Common Rail Injector (Mercedes-Benz)
Delphi solenoid common-rail injector for the Mercedes-Benz OM646 2.1/2.2 CDI four-cylinder diesel (C/E-Class, Sprinter, Vito). Mercedes OE A6460700987; Delphi equivalent R04201D (HRD342). Replacements are coded to the ECU with the injector trim code. Failures are driven by poor fuel filtration, contamination and back-leakage. Key symptoms: Rough idle / vibration; Hard starting; Loss of power / limp mode; Black smoke. Common failure modes: Internal wear / high back-leakage; Water-in-fuel corrosion; Nozzle coking.
A leaking injector unbalances cylinder fuelling on the OM646.
Excess back-leakage drops cranking rail pressure.
Out-of-range delivery or rail-pressure deviation cuts power.
Poor atomisation over-fuels the cylinder.
Cylinder-specific injector or fuel-metering codes.
- InstallationCode the injector trim code to the correct cylinder with Mercedes XENTRY before road test.
- InstallationRenew the combustion seal and hold-down hardware; clean the injector bore.
- MisdiagnosisRead live back-leakage data to find the weak cylinder before removal.
- WarningFix contamination (filter/water/debris) first; the OM646 is sensitive to fuel quality.
- TestingBench-test across delivery and back-leakage points; verify spray pattern before refit.
What is Delphi injector EJBR04201D?+
A Delphi solenoid common-rail diesel injector for the Mercedes-Benz OM646 2.1/2.2 CDI engine. Mercedes OE A6460700987; Delphi equivalent R04201D (HRD342).
Which vehicles use EJBR04201D?+
Mercedes C-Class W203/W204, E-Class W211, Sprinter and Vito/Viano 2.1/2.2 CDI (OM646).
Is it solenoid or piezo?+
It is a Delphi solenoid common-rail injector.
Does EJBR04201D need coding?+
Yes - code the injector trim code to the correct cylinder with Mercedes XENTRY when fitting.
What are the OE part numbers?+
Mercedes A6460700987 references Delphi EJBR04201D (R04201D, HRD342).
Does it fit the OM648 six-cylinder?+
No - EJBR04201D is the OM646 four-cylinder injector. The OM648 uses a different part; confirm the OE number and engine code.
What are the symptoms of failure?+
Rough idle, vibration, hard starting, black smoke, power loss/limp mode and an EML.
Why does my OM646 run rough?+
A worn or leaking injector unbalances fuelling; read live back-leakage data and bench-test the suspect cylinder.
What causes these injectors to fail?+
Poor fuel filtration, contamination and back-leakage wear - fix the cause first.
Does a remanufactured EJBR04201D perform like new?+
A properly remanufactured injector is bench-tested and recalibrated to the Delphi plan, then trim-coded on fitment.
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Remanufacturing Process
See how our injectors are rebuilt step-by-step in our 3D remanufacturing process video.
Vehicles Compatible With This Delphi Injector
Compatible with Mercedes-Benz engines including OM646.811, OM646.812, OM648.811, 646.811, 646.812.
| Make | Model | Engine | Years |
|---|---|---|---|
| Mercedes-Benz | C-Class (W204) | C 200 CDI / C 220 CDI (OM646.811) | 2007–2009 |
| Mercedes-Benz | E-Class (W211) | E 200 CDI / E 220 CDI (OM646.811) | 2006–2009 |
| Mercedes-Benz | E-Class (W211) | E 200/220 CDI 4MATIC (OM646.812) | 2006–2009 |
| Mercedes-Benz | GLK-Class (X204) | GLK 200/220 CDI (OM646.811) | 2008–2010 |
| Mercedes-Benz | E-Class (W211) | E 280 CDI / E 320 CDI (OM648.811) | 2006–2009 |
Vehicles Using This Injector
Compatible Engines
The EJBR04201D injector is compatible with the following engines:
Also known as
This injector is sold and listed under the references below. Tap any number to copy it — every reference refers to this same product.
All references resolve to this canonical product page. Always confirm exact fitment before ordering.
Compatible Vehicles
This injector fits the following vehicles. Always confirm exact fitment by engine code or registration before ordering.
Product Description
The Delphi EJBR04201D diesel injector is a remanufactured common-rail injector for 2.2 / 3.0 CDi engines.
Mercedes-Benz OM646 / OM648 (W204 / W211 / X204) Delphi Remanufactured Common-Rail Injector.
Genuine OEM markings on the injector body: EJBR04201D · A 646 070 0987 (Mercedes OE) · 250H8WS (Delphi calibration code).
Confirm casting code on the injector body before fitting..
Common engine code: OM646.811.
Commonly replaced when investigating rough idle, injector knock, excess smoke or poor fuel economy.
Each injector is tested to OEM standards with a 12-month warranty and free UK delivery.
Workshop Information
Installation Notes
- Check injector coding after installation
- Ensure fuel system is properly primed
- Use calibrated test equipment for verification
- Check engine-specific torque values before installation
Recommended Injector Coding
No injector coding is required for the Delphi unit on most applications — follow the manufacturer fitting procedure.
Replacement Advice
Always renew the copper washers / seals and bleed the fuel system before first start. Replace only the injectors your diagnosis confirms and torque fasteners to the manufacturer's published values.
Professional Installation
We recommend installation by a suitably equipped diesel specialist using calibrated test equipment to verify the fuel system after fitting.
Common Engines Using This Injector
Common Symptoms of a Failed EJBR04201D Injector
If your vehicle shows these symptoms, replacing the diesel injector may restore engine performance. A leak-off test can confirm the diagnosis.
Testing & Warranty
All remanufactured injectors are tested using OEM-grade diagnostic equipment to ensure fuel pressure and spray pattern meet manufacturer specifications.
OEM Test Bench Calibration
Flow-tested on Bosch EPS 200 series bench to verify fuel delivery rates at all operating pressures.
Leak-Off Testing
Each injector is tested for return flow to ensure no excess fuel is wasted back to the tank.
Solenoid Calibration
Electrical response time verified to ensure precise injection timing and quantity.
12-Month Warranty
Full replacement or refund covering manufacturing defects under normal use. No quibble.
EJBR04201D Price Statistics
Average Price
£120.00
inc. VAT
Price Range
£120–£120
inc. VAT
Stock
0/0
In Stock
Prices based on 0 listing for the EJBR04201D injector. All prices include VAT.
Compatible Vehicles for EJBR04201D
EJBR04201D is OE-fit on the vehicles below. Always confirm the engine code on your V5C and the OE marking on the failed unit before ordering — sister part numbers in this family can look identical but carry a different calibration map.
Engine Codes Using EJBR04201D
This injector is used in the following diesel engine codes. View engine-specific problems and diagnostics:
Cross Reference Numbers for EJBR04201D
The following part numbers are cross-referenced to EJBR04201D and may be used as direct replacements:
Related Fault Codes
If your vehicle has flagged any of these fault codes, the EJBR04201D injector may need testing or replacement:
Injector Problem Guides
Experiencing issues with your diesel injector? These guides cover common injector problems and diagnosis:
Injector Testing Guides
Learn how to test and diagnose diesel injectors before ordering a replacement:
Frequently Asked Questions
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Related Pages
Delphi 2.2 / 3.0 CDi — browse compatible engines, vehicles, and injectors
Compatible Vehicles
- Mercedes-Benz C-Class (W204) OM646.8112007–2009
- Mercedes-Benz C-Class (W204) 646.8112007–2009
- Mercedes-Benz E-Class (W211) OM646.8112006–2009
- Mercedes-Benz E-Class (W211) 646.8112006–2009
- Mercedes-Benz E-Class (W211) OM646.8122006–2009
- Mercedes-Benz E-Class (W211) 646.8122006–2009
- Mercedes-Benz GLK-Class (X204) OM646.8112008–2010
- Mercedes-Benz GLK-Class (X204) 646.8112008–2010
Equivalent Part Numbers
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Workshop Knowledge for This Injector
Common Symptoms
Workshop Guides
Every remanufactured injector includes a 12-month warranty and is bench-tested to OEM spec before dispatch.
Old-unit exchange applies — your core surcharge is refunded when we receive your old injector.
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