Is the Bosch 0445116081 compatible with the Volvo S60?

Yes. The Bosch 0445116081 is a direct replacement diesel injector for the Volvo S60 2.4 D5 and the other listed applications. Always confirm fitment by engine code or vehicle registration before ordering.

Does the Bosch 0445116081 require injector coding?

ECU / injector coding is recommended after installation to ensure correct calibration and optimum engine performance. Coding is carried out with diagnostic equipment by a suitably equipped garage.

Is the 0445116081 supplied tested?

Yes. Every Bosch 0445116081 is OEM bench-tested and calibrated to manufacturer tolerances before dispatch.

Is a warranty included with the 0445116081?

Yes. The Bosch 0445116081 includes a 12 months warranty as standard, with free UK delivery.

Is an exchange or core return required?

Yes. A £20 refundable core deposit per injector is charged separately at checkout and refunded after we receive and inspect your old unit, which must be returned within 30 days of receiving your remanufactured injector, in accordance with our Exchange Policy.

What vehicles use the 0445116081 injector?

The 0445116081 injector is compatible with Volvo S60, Volvo V60, Volvo V60 PLUG-IN HYBRID, Volvo XC60, Volvo S80, and other diesel vehicles. Check the compatible vehicles section above for the full list.

What engines use the 0445116081 injector?

The 0445116081 injector is used in D5244T10, D5244T11, D5244T12, D5244T15, D5244T17 engine codes.

What are symptoms of a failing 0445116081 injector?

Common symptoms of a failing 0445116081 injector include hard starting, rough idle, excessive black or white smoke, engine misfires, poor fuel economy, and loss of power under load. A professional leak-off test can confirm whether the injector needs replacing.

How much does it cost to replace the 0445116081 injector?

A remanufactured Bosch 0445116081 injector typically costs between £100 and £100. Labour costs vary by vehicle but usually add £100–£250 per injector. All our remanufactured injectors come with a 12-month warranty.

Remanufactured Bosch 0445116081 Volvo 2.4 D5 / D6 Plug-in Hybrid (D5244T) diesel injector

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Need Help Confirming Fitment?

Not sure this injector fits your vehicle? Check using your registration number before ordering.

Engine Code or Cross Reference

Bosch 0445116081 Diesel Injector

Name: Remanufactured Bosch Diesel Injector 0445116081
Brand: Bosch
SKU: 0445116081
Price: 100.00 GBP
Availability: InStock

BOSCH

Part No: 0445116081

·Trade & Garage Friendly

In Stock — Ships within 24 hours

Not 100% sure? or call us.

£100inc. VAT(per injector)Save 38% vs OEM price

+ £20 refundable core deposit per injector — refunded after we receive and inspect your old unit, returned within 30 days of receiving your remanufactured injector

Every order includes a 12-month workshop warranty, OEM bench-calibration before despatch.

The Bosch 0445116081 diesel injector is a remanufactured common-rail injector for Volvo 2.4 D5 / D6 Plug-in Hybrid (D5244T) engines. Volvo 2.4 D5 & D6 Plug-in Hybrid (D5244T) Remanufactured Bosch Common Rail Piezo Injector.

Professionally remanufactured to OEM standards

All prices are shown in GBP (£). International customers are securely charged in GBP via Stripe.

Ordering a single injector is standard practice.

Need multiple injectors? Simply increase the quantity above.

Most 4-cylinder engines use 4 injectors — replace only what your diagnosis confirms.

In stockTested & calibrated12-month warranty

12-Month Warranty

Included on every remanufactured injector. UK-based support if you ever need it.

Tested Before Dispatch

Flow-tested and calibrated on OEM-grade rigs. Test report on file for every unit.

Free UK Delivery

Mainland tracked dispatch. Order before 2pm for same-working-day pick-up.

Trade buyers: VAT receipt included · Account terms on request · Trusted by UK garages & diesel specialists.

ECU / Injector Coding Recommended

ECU / injector coding is recommended after installation to ensure correct calibration and optimum engine performance.

10 Compatible Engine Codes

3 OE References

3 Bosch References

Volvo OEM Replacement

OEM Bench Tested

Why Buy From Us

OEM Bench Tested & Calibrated

12 Month Warranty

Free UK Delivery

UK Diesel Injector Specialists

Technical Support Available

Not sure this is the right injector? Call us on 020 3355 6581

Free UK Delivery Same-Day Dispatch

FREE UK Delivery

International Delivery — flat £50 per order

One injector or multiple injectors

Ships Worldwide

FREE UK Delivery

Flat £50 International Shipping

Royal Mail Tracked
DPD International
Secure Packaging
Tracking Number Included
12 Month Warranty

Need more later? We keep stock available for repeat orders.

Engine Intelligence

Diesel Engine

Common symptoms

Fitment note: Always confirm compatibility using registration lookup or part number before ordering.

Browse every diesel engine we cover →

Why this injector?

Fits the D5244T10 engine code used in the Volvo S60 and related diesel variants.
Bosch diesel injector — flow-tested and calibrated on common-rail equipment before despatch.
Commonly specified when investigating rough idle, injector knock, smoke or poor fuel economy on D5244T10 engines.
12-month warranty, free UK delivery and a £20 refundable core deposit per injector (refunded after we receive and inspect your old unit — return it within 30 days).

Gold VerifiedVerified technical data

Bosch 0445116081 2.4 D5/D4 (D5244T) Piezo Common Rail Injector (Volvo)

AI Technical Summary

Bosch piezo common-rail injector for the Volvo 2.4 five-cylinder D5/D4 (D5244T) engine. Bosch exchange 0986435393; Volvo OE 30777226/31272690/36002662; Bosch alternate 0445116016. Piezo and solenoid injectors are not interchangeable - match the type and exact OE. Replacements are coded to the ECU. Failures are driven by poor fuel filtration, contamination and back-leakage. Key symptoms: Rough idle / vibration; Hard starting; Loss of power / limp mode; Black smoke. Common failure modes: Internal wear / high back-leakage; Piezo stack degradation; Nozzle coking.

Common Symptoms

Rough idle / vibrationhigh

A leaking injector unbalances cylinder fuelling on the 2.4 D5.

Hard startinghigh

Excess back-leakage drops cranking rail pressure.

Loss of power / limp modehigh

Out-of-range delivery or rail-pressure deviation cuts power.

Black smokemedium

Poor atomisation over-fuels the cylinder.

Engine management lightmedium

Cylinder-specific injector or fuel-metering codes.

Workshop & Fitting Notes

InstallationCode the injector value to the correct cylinder with VIDA/diagnostic before road test.
InstallationRenew the copper combustion washer and leak-off seals; torque the clamp to spec.
WarningPiezo and solenoid injectors are not interchangeable - confirm 0445116081 (piezo) and the exact OE before ordering.
MisdiagnosisRead live back-leakage / cylinder-balance data to find the weak cylinder before removal.
TestingBench-test on a piezo-capable CR tester; verify response and spray pattern before refit.

Frequently Asked Questions

What is Bosch injector 0445116081?+

A Bosch piezo common-rail diesel injector for the Volvo 2.4 five-cylinder D5/D4 (D5244T) engine. Bosch exchange 0986435393; Volvo OE 30777226/31272690/36002662.

Which vehicles use 0445116081?+

Volvo S60 II, V60, XC60, XC70/V70 III and S80 II 2.4 D5/D4 (D5244T).

Is it solenoid or piezo?+

It is a Bosch piezo common-rail injector - do not substitute a solenoid injector.

Does 0445116081 need coding?+

Yes - code the injector value to the correct cylinder with Volvo VIDA when fitting.

What are the OE part numbers?+

Volvo 30777226, 31272690 and 36002662 reference Bosch 0445116081; the Bosch exchange number is 0986435393 and 0445116016 is an alternate.

Can I mix it with 0445116016?+

0445116016 is an alternate within the same family - fit a matched set and confirm the exact OE for your engine variant.

What are the symptoms of failure?+

Rough idle, vibration, hard starting, black smoke, power loss/limp mode and an EML.

Why does my Volvo D5 run rough?+

A worn or leaking injector unbalances fuelling; read live cylinder-balance data and bench-test the suspect cylinder.

What causes these injectors to fail?+

Poor fuel filtration, contamination and back-leakage wear plus piezo-stack ageing - fix the cause first.

Does a remanufactured 0445116081 perform like new?+

A properly remanufactured injector is bench-tested and recalibrated on a piezo-capable tester, then coded on fitment.

Related Injectors

0986435393 0445116016 30777226

Related Engines

D5244T10D5244T23

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Remanufacturing Process

Injector fully dismantled

Internal components cleaned and inspected

Worn parts replaced

Reassembled and calibrated

Tested before dispatch

See how our injectors are rebuilt step-by-step in our 3D remanufacturing process video.

Vehicles Compatible With This Bosch Injector

Compatible with Volvo engines including D5244T10, D5244T11, D5244T12, D5244T15, D5244T17 and 5 more.

Make	Model	Engine	Years
Volvo	S60	2.4 D5 (D5244T10/T11/T15)	2010–2018
Volvo	V60	2.4 D5 (D5244T11/T12/T17)	2010–2018
Volvo	V60 Plug-in Hybrid	2.4 D6 Plug-in Hybrid (D82PHEV/D87PHEV/D97PHEV)	2012–2018
Volvo	XC60	2.4 D5 (D5244T10/T15)	2008–2017
Volvo	S80	2.4 D5 (D5244T17)	2009–2016
Volvo	V70	2.4 D5 (D5244T12/T21)	2009–2016
Volvo	XC70	2.4 D5 (D5244T23)	2009–2016

Vehicles Using This Injector

Volvo S60 injector Volvo V60 injector Volvo V60 Plug-in Hybrid injector Volvo XC60 injector Volvo S80 injector Volvo V70 injector Volvo XC70 injector

Compatible Engines

The 0445116081 injector is compatible with the following engines:

Also known as

This injector is sold and listed under the references below. Tap any number to copy it — every reference refers to this same product.

All references resolve to this canonical product page. Always confirm exact fitment before ordering.

Compatible Vehicles

This injector fits the following vehicles. Always confirm exact fitment by engine code or registration before ordering.

Volvo S60 2.4 D5

Volvo S80 2.4 D5

Volvo V60 2.4 D5

Volvo V60 Plug-in Hybrid 2.4 D6 PHEV

Volvo V70 2.4 D5

Volvo XC60 2.4 D5

Volvo XC70 2.4 D5

Product Description

The Bosch 0445116081 diesel injector is a remanufactured common-rail injector for Volvo 2.4 D5 / D6 Plug-in Hybrid (D5244T) engines.

Volvo 2.4 D5 & D6 Plug-in Hybrid (D5244T) Remanufactured Bosch Common Rail Piezo Injector.

Common engine code: D5244T10.

Commonly replaced when investigating rough idle, injector knock, excess smoke or poor fuel economy.

Each injector is tested to OEM standards with a 12-month warranty and free UK delivery.

Workshop Information

Installation Notes

Professional injector coding may be required after installation
Use calibrated test equipment for verification
Check engine-specific torque values before installation

Recommended Injector Coding

ECU / injector Coding is recommended after installation to ensure correct calibration and optimum engine performance.

Replacement Advice

Always renew the copper washers / seals and bleed the fuel system before first start. Replace only the injectors your diagnosis confirms and torque fasteners to the manufacturer's published values.

Professional Installation

We recommend installation by a suitably equipped diesel specialist using calibrated test equipment to verify the fuel system after fitting.

Common Engines Using This Injector

D5244T10 D5244T11 D5244T12 D5244T15 D5244T17 D5244T21 D5244T23 D82PHEV D87PHEV D97PHEV

Common Symptoms of a Failed 0445116081 Injector

Hard starting Rough idle Excessive smoke Poor fuel economy Engine misfires Loss of power under load

If your vehicle shows these symptoms, replacing the diesel injector may restore engine performance. A leak-off test can confirm the diagnosis.

Testing & Warranty

All remanufactured injectors are tested using OEM-grade diagnostic equipment to ensure fuel pressure and spray pattern meet manufacturer specifications.

OEM Test Bench Calibration

Flow-tested on Bosch EPS 200 series bench to verify fuel delivery rates at all operating pressures.

Leak-Off Testing

Each injector is tested for return flow to ensure no excess fuel is wasted back to the tank.

Solenoid Calibration

Electrical response time verified to ensure precise injection timing and quantity.

12-Month Warranty

Full replacement or refund covering manufacturing defects under normal use. No quibble.

IMA code includedProfessional injector coding may be required after installationUK-based support team£20 refundable core deposit per injector

0445116081 Price Statistics

Average Price

£100.00

inc. VAT

Price Range

£100–£100

inc. VAT

Stock

0/0

In Stock

Prices based on 0 listing for the 0445116081 injector. All prices include VAT.

Compatible Vehicles for 0445116081

0445116081 is OE-fit on the vehicles below. Always confirm the engine code on your V5C and the OE marking on the failed unit before ordering — sister part numbers in this family can look identical but carry a different calibration map.