Siemens VDO / Continental A2C59511603 Diesel Injector
PSA 2.0 HDi · PSA 2.0 HDi (RHR)
A2C59511603 is the Continental / Siemens VDO injector built specifically for the PSA-only 2.0-litre HDi run that did not share Ford or Volvo supply — covering Peugeot 407 / 5008 / 807 / Expert and Citroen C5 / C8 / Dispatch / SpaceTourer applications fitted with engine codes prefixed 6DRH. It sits alongside the larger DW10 family but uses different bore tolerances and a PSA-specific connector keying. The procedure below is the bench-side workflow we apply before every A2C59511603 unit is dispatched.
4
Engine codes
22
OE / cross-refs
12
Vehicle fitments
12mo
Warranty
Common failure symptoms
- Single-cylinder injector knock that becomes more pronounced as the engine warms.
- Excessive cold-start smoke that clears within ~30 seconds.
- Hard hot-restart after the engine has soaked overnight.
- Measurable loss of fuel economy paired with DPF over-fuelling and forced regenerations.
- Limp-mode events triggered by cylinder-balance or rail-pressure deviation faults.
- Injector coding faults logged after replacement when the new flow-correction code is not written into the ECU.
When two or more symptoms appear together, suspect the injector before peripherals (EGR, glow plugs, turbo). A live-data leak-off test on each cylinder is the fastest route to the failed unit.
How a Failing 6DRH Injector Presents
On the PSA-only 2.0 HDi run, a failing injector typically presents with cold-start hesitation that lasts 30 to 60 seconds longer than normal — the rail loses prime overnight while one cylinder bleeds fuel back through a worn seat. The second signature is a steady loss of pulling power above 2,500 rpm under load — the car simply will not push past 90 mph on a flat motorway. The third is intermittent EML triggered after long motorway runs where the ECU finally logs a P1351 / P1352 cylinder-imbalance code.
Because the 6DRH-coded engines are predominantly fitted to MPVs (807, 5008, C8, SpaceTourer), the failures are most visible to drivers who tow or carry heavy loads — the engine cannot mask the imbalance under load the way it can on light passenger-car duty.
Vehicles and Engine Codes Using the A2C59511603
Engine code coverage spans PSA 6DRHRH, 6DRHRE, 6DRHRG, 6DRHWB and selected RHV-series sub-codes used in PSA-only Euro 4 production. UK fitment includes Peugeot 407 / 407 SW / 5008 / 807; Citroen C5 / C5 Tourer / C8 / Dispatch / SpaceTourer; and a small number of Fiat Group rebadged Scudo / Ulysse 2.0 JTD vehicles fitted with the PSA-supplied DW10 engine.
A2C59511603 is closely related to the wider DW10 5WS40156Z family but is not interchangeable — the bore profile is matched to the PSA-only ECU calibration and the connector polarity is keyed differently. Confirm the OE marking on the unit you are removing before ordering across the two families.
IMA Coding the A2C59511603
Each A2C59511603 carries a sixteen-character IMA / IQA string printed on a foil label affixed to the top of the body. After fitting, the string must be programmed into the ECU on the correct cylinder index using PSA DiagBox / Lexia. Skipping the coding step will trigger an immediate P1351 / P1352 cylinder-imbalance code on first start.
The 6DRH ECU calibration is more sensitive to IMA accuracy than the broader DW10 calibration because it runs a tighter post-injection window for Euro 4 NOx targets. Read and enter the string carefully — a single character entered incorrectly will degrade fuel economy and reload the DPF.
How A2C59511603 Injectors Are Remanufactured
A2C59511603 cores come almost exclusively off MPV chassis (Peugeot 807 / 5008, Citroen C8 / SpaceTourer) and consequently arrive with above-average mileage — most cores we receive are at or beyond 150,000 miles. The remanufacture flow accommodates that by running an extra metallurgical inspection on the control-valve seat: at high mileages on this engine, the seat shows micro-pitting that does not show up in a standard flow test but reduces injector life by 30,000-40,000 miles after re-use. Cores that fail the metallurgical inspection are condemned rather than re-used, even if they pass the bench flow test.
Reassembly uses a Continental DW10-pattern seat plate adjusted for 6DRH-specific tolerance. Output is a fresh sixteen-character IMA string and a Euro-4-tightened calibration certificate retained on file. Warranty: 12 months parts, free UK delivery, refundable core surcharge.
Related fault codes & engine guides
Trusted compatibility
Confirm fitment by registration
Enter your UK registration to verify your vehicle is in this trusted family. We'll cross-check the engine code against 6DRHRH / 6DRHRE / 6DRHRG and the rest of the cluster.
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A2C59511603 PSA 2.0 HDi Injector — Frequently Asked
Related engine guides
Other Siemens VDO / Continental and same-platform injector families worth checking.
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- BKPSiemens VDO / Continental · 2.0L TDI PD injectors
- DT17ED4Siemens VDO / Continental · Jaguar / Land Rover / PSA 2.7 TDV6 (DT17) injectors
- DV4CSiemens VDO / Continental · 1.4L HDi/TDCi injectors
- DV6CSiemens VDO / Continental · 1.6L HDi/TDCi injectors
- K9K410Siemens VDO / Continental · 1.5L dCi injectors
All cross-references in this family
Every reference below resolves to a PDP linked to this trusted family. A2C59511603, A2C59513552, 5WS40322, 5WS403227, 5WS40441, R5WS40441, 1980J9, 1980K0, 1980K8, 1980Z4, 1980Z5, 9658194180, 9660334880, 40454722, 40454922, HRD660, DI571, DI628, 87252, 87308, 81018, WG1501104.
Siemens VDO / Continental know-how from the Knowledge Centre
Identification, coding, fitting and the mistakes that cause comebacks.