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0445115079 — Symptoms & Failure Modes

Common symptoms and verified failure modes of a failing Bosch 0445115079 3.0 V6 TDI (ASB/BKN/BMK) Common Rail Injector.

Hard starting / extended cranking · high

High back-leakage from a worn piezo injector drops cranking rail pressure on the 3.0 V6 TDI, making the engine slow to start, especially when cold.

Rough idle and vibration · high

An out-of-balance injector unevenly fuels its cylinder, producing a shaky idle and audible misfire on the V6.

Loss of power / limp mode · high

When injector delivery falls outside its correction range the ECU pulls timing and boost or drops the engine into limp mode.

Black or grey smoke · medium

Poor atomisation from a worn piezo nozzle over-fuels the cylinder, producing visible smoke under load.

Diesel knock / rattle · medium

A leaking injector causes a pronounced top-end knock on the 3.0 V6 TDI, often most obvious at idle.

Increased fuel consumption · medium

Internal leakage and over-fuelling waste fuel and can trigger fuelling-related fault codes.

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