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Trusted FamilyZexelRemanufactured

Zexel 48-4391 Diesel Injector

2.2L Di/dCi · 48-4391

Remanufactured Zexel common rail diesel injector for Nissan 2.2 Di / dCi YD22DDTi engines. Professionally tested and calibrated to OEM specification. Includes: OEM Tested, 12 Month Warranty, Free UK Delivery.

1

Engine codes

5

OE / cross-refs

3

Vehicle fitments

12mo

Warranty

Common failure symptoms

On the 2.2L Di/dCi platform, a failing Zexel 48-4391 injector typically presents as: hard starting or extended cranking; rough or uneven idle; loss of power under load; excess smoke from the exhaust; cylinder misfire or contribution fault codes.

When two or more of these appear together, suspect the injector before peripheral systems — a comparative leak-off test and live-data cylinder-balance review will isolate the failed unit without tear-down.

When two or more symptoms appear together, suspect the injector before peripherals (EGR, glow plugs, turbo). A live-data leak-off test on each cylinder is the fastest route to the failed unit.

What Causes These Injectors To Fail

The documented failure modes on this platform are: injector back-leak beyond specification; nozzle wear degrading the spray pattern; combustion gas leaks past the injector seat washer.

Internal wear cannot be repaired in situ — once delivery drifts outside calibration, remanufacture or replacement is the reliable fix.

How Workshops Diagnose 48-4391 Faults

Run a comparative leak-off (back-leak) test across all injectors before condemning a single unit. Compare requested vs actual rail pressure in live data at idle and under load. Inspect injector connectors and wiring before replacing hardware.

Never condemn a common-rail injector on a fault code alone — codes identify the circuit or cylinder, while leak-off volumes and correction values identify the component.

How Every Unit Is Tested Before Despatch

Each remanufactured 48-4391 is fully stripped, ultrasonically cleaned and inspected; worn components are replaced with OE-grade parts. The rebuilt unit is then calibrated on a common-rail test bench against the manufacturer's specification sheet — delivery, back-leak and response are all verified before the injector is sealed and despatched with its calibration data on file.

Every unit carries a 12-month parts warranty and free UK delivery.

Vehicle Coverage At A Glance

The 48-4391 trusted family covers 3 verified vehicle fitments across 1 make: Nissan. Every fitment listed on this page is registry-verified — no scraped or assumed applications.

OE & Cross-References

48-4391 supersedes or cross-references 3 further OE numbers, including 1309-Z-48-4391, 1309Z484391 and Z484391. Always match the reference etched on your failed unit's body — cross-references within a family are verified equivalents, but etched numbers remain the source of truth.

Related fault codes & engine guides

Fault codes linked to this platform's injectors

Engine guides

Trusted compatibility

Engine codes

OE / cross-references (3)

Vehicle fitments

MakeModelEngineYears
NissanAlmera II (N16)2.2 Di (YD22DDTi)2000–2003
NissanAlmera II (N16)2.2 dCi (YD22DDTi)2003–2006
NissanAlmera Tino (V10)2.2 dCi (YD22DDTi)2003–2006

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Frequently asked

Related engine guides

Other Zexel and same-platform injector families worth checking.

All diesel engines we cover →

All cross-references in this family

Every reference below resolves to a PDP linked to this trusted family. 48-4391, 1309-Z-48-4391, 1309Z484391, Z484391.

Zexel know-how from the Knowledge Centre

Identification, coding, fitting and the mistakes that cause comebacks.

Related commercial guides

Buyer-intent comparisons