Bosch 0445110259 Diesel Injector

Ford / PSA / Volvo 1.6 HDi / TDCi · Remanufactured

Ford / PSA / Volvo 1.6 HDi / TDCi Remanufactured Common Rail Injector

Shared engine codes

9HZ, 9HY, G8DA, G8DB, G8DC, G8DD, G8DE, G8DF, G8D, Y6, D4164TDRIVE

Compatible vehicles

Common 0445110259 injector failure symptoms

Rough idle and hesitation when cold; excess black smoke under load; loss of power / limp mode; repeated dpf regeneration problems; individual cylinder balance corrections in live data. When two or more appear together, suspect the injector before peripherals — a comparative leak-off test isolates the failed unit without tear-down.

What causes these injectors to fail

Nozzle carbon build-up from short-journey duty cycles — the dv6 is widely documented as sensitive to servicing and carbon build-up; injector back-leak beyond specification; injector seat carbon causing sealing problems on refit. Internal wear cannot be repaired in situ — once delivery drifts outside calibration, remanufacture or replacement is the reliable fix.

How workshops diagnose 0445110259 faults

Clean injector seats carefully before fitting — carbon in the bore is a common cause of repeat leaks on the DV6. Test leak-off return volumes comparatively before condemning an injector. Injector coding is required after fitting on coded variants — follow the manufacturer procedure. Never condemn a common-rail injector on a fault code alone.

How every unit is tested before despatch

Each remanufactured 0445110259 is fully stripped, ultrasonically cleaned and inspected; worn components are replaced with OE-grade parts. The rebuilt unit is calibrated on a common-rail test bench against the manufacturer's specification — delivery, back-leak and response verified — and despatched with a 12-month parts warranty and its calibration data on file.

Vehicle coverage at a glance

The 0445110259 trusted family covers 17 verified vehicle fitments across 6 makes: Citroen, Ford, Mazda, Mini, Peugeot and Volvo. Every fitment listed is registry-verified.

OE & cross-references

0445110259 cross-references 9 further OE numbers, including 0986435126, 1980J3, 9655328480, 1609849580, 5M5Q9F593AA, 1425514, Y60613H50 and 13537804978. Always match the reference etched on your failed unit's body.

Related fault codes & engine guides

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