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0445110391 — Symptoms & Failure Modes

Common symptoms and verified failure modes of a failing Bosch 0445110391 1.9 JTDM/CDTi 16v (150hp) Common Rail Injector (Alfa/Fiat/Vauxhall/Saab).

Rough idle / vibration · high

A leaking injector unbalances cylinder fuelling on the 1.9 16v.

Hard starting · high

Excess back-leakage drops cranking rail pressure.

Loss of power / limp mode · high

Out-of-range delivery or rail-pressure deviation cuts power.

Black smoke · medium

Poor atomisation over-fuels the cylinder.

Engine management light · medium

Cylinder-specific injector or fuel-metering codes.

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