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0445110583 — Technical Research

Bosch CRI2 solenoid common-rail injector for the Hyundai/Kia 2.2 CRDi 'R' engine (D4HB), fitted to the Santa Fe, Sorento, Carnival/Sedona and Stinger. Hyundai/Kia OE number 33800-2F610; Bosch alternate 0445110584. Per Bosch the main causes of failure are poor fuel filtration, fuel contamination and incorrect installation. Key symptoms: Hard starting / extended cranking; Rough idle and vibration; Black smoke; Loss of power / limp mode. Common failure modes: Ball-seat erosion / internal wear; Corrosion from water in fuel; Nozzle coking / poor atomisation.

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Bosch 0445110583 2.2 CRDi (D4HB) Common Rail Injector

AI Technical Summary

Bosch CRI2 solenoid common-rail injector for the Hyundai/Kia 2.2 CRDi 'R' engine (D4HB), fitted to the Santa Fe, Sorento, Carnival/Sedona and Stinger. Hyundai/Kia OE number 33800-2F610; Bosch alternate 0445110584. Per Bosch the main causes of failure are poor fuel filtration, fuel contamination and incorrect installation. Key symptoms: Hard starting / extended cranking; Rough idle and vibration; Black smoke; Loss of power / limp mode. Common failure modes: Ball-seat erosion / internal wear; Corrosion from water in fuel; Nozzle coking / poor atomisation.

Common Symptoms
Hard starting / extended crankinghigh

Injector back-leakage drops cranking rail pressure on the 2.2 CRDi, making the engine slow to start, especially cold.

Rough idle and vibrationhigh

A worn or leaking injector unbalances cylinder fuelling, producing a shaky, uneven idle on the D4HB.

Black smokemedium

Poor atomisation from a worn nozzle or ball-seat erosion over-fuels the cylinder.

Loss of power / limp modemedium

Out-of-range injector delivery triggers reduced performance or limp mode on the 2.2 CRDi.

Check-engine light (MIL)medium

Cylinder-specific injector or rail-pressure fault codes stored in the ECU.

Increased fuel consumptionmedium

Over-fuelling or internal leakage wastes fuel and can fail emissions.

Workshop & Fitting Notes
  • InstallationPer Bosch, the main causes of failure are poor filtration, fuel contamination and incorrect installation - replace the fuel filter and check for water/debris before fitting the new injector.
  • InstallationAlways fit a new copper sealing washer and use the correct tightening torque - missing seals or over-torque are common installation faults on the 2.2 CRDi.
  • codingEach common-rail injector carries an individual flow-correction (IMA/C2I) code that must be written into the ECU after fitting; without coding the engine runs on default trim and may log cylinder-balance faults.
  • MisdiagnosisRead live injector correction values to find the weak cylinder before removal rather than replacing all injectors blind.
  • WarningWater-in-fuel causes corrosion and ball-seat erosion - address the contamination source or the replacement injectors will fail again.
  • TestingTest on a Bosch-capable common-rail bench across delivery and back-leakage points before refitting.
Frequently Asked Questions
What is Bosch injector 0445110583?+

A Bosch CRI2 solenoid common-rail diesel injector for the Hyundai/Kia 2.2 CRDi 'R' engine (D4HB). Hyundai/Kia OE number 33800-2F610; Bosch alternate is 0445110584.

Which vehicles use 0445110583?+

Hyundai Santa Fe, Kia Sorento, Kia Carnival/Sedona and Kia Stinger with the 2.2 CRDi (D4HB) engine, roughly 2009-2020.

Is it solenoid or piezo?+

It is a Bosch solenoid common-rail injector (CRI2 type).

What is the Hyundai/Kia OE number?+

33800-2F610 is the Hyundai/Kia OE number for the 2.2 CRDi (D4HB) injector that crosses to Bosch 0445110583.

What is the Bosch alternate number?+

0445110584 is the Bosch alternate number for the same injector.

What are the symptoms of a failing 0445110583?+

Hard starting, rough idle and vibration, black smoke, loss of power or limp mode, the engine-management light, and higher fuel consumption.

Why does my 2.2 CRDi vibrate at idle?+

A worn or leaking injector unbalances fuelling. Read live correction values and bench-test to confirm the faulty cylinder before replacing.

What causes these injectors to fail?+

Per Bosch, poor fuel filtration, fuel contamination (including water) and incorrect installation - so fix the cause, not just the injector.

Do I need to code the injector to the ECU?+

Yes. Each injector has an individual IMA/C2I flow-correction code that must be written into the ECU after fitting, or the engine will run on default trim and may log cylinder-balance faults.

Should I replace one or all four?+

Diagnose each with live correction values and a bench test; on high-mileage 2.2 CRDi engines failures often cluster, so check all of them.

Why renew the copper washer?+

It is a one-use crush seal; a missing or reused washer causes blow-by and carbon build-up around the injector.

Does a remanufactured 0445110583 perform like new?+

A properly remanufactured injector is bench-tested and recalibrated to the Bosch plan to meet original delivery and back-leakage specifications.

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