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0445110320 — Technical Research

Bosch 0445110320 (Bosch exchange 0986435186, OE 33800-2A900) CRI2 common-rail injector for the Hyundai/Kia 1.6 CRDi (D4FB, U2 family). Fitted across i30, ix35, Cee'd and Sportage. IMA correction coding required. Remanufactured, calibrated, 12-month warranty. Key symptoms: Rough idle / vibration; Hard starting; Loss of power / limp mode; Black smoke. Common failure modes: Internal wear / high back-leakage; Nozzle coking / poor spray pattern; Water-in-fuel corrosion.

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Bosch 0445110320 1.6 CRDi Common Rail Injector (Hyundai i30/ix35, Kia Cee'd/Sportage D4FB)

AI Technical Summary

Bosch 0445110320 (Bosch exchange 0986435186, OE 33800-2A900) CRI2 common-rail injector for the Hyundai/Kia 1.6 CRDi (D4FB, U2 family). Fitted across i30, ix35, Cee'd and Sportage. IMA correction coding required. Remanufactured, calibrated, 12-month warranty. Key symptoms: Rough idle / vibration; Hard starting; Loss of power / limp mode; Black smoke. Common failure modes: Internal wear / high back-leakage; Nozzle coking / poor spray pattern; Water-in-fuel corrosion.

Common Symptoms
Rough idle / vibrationhigh

A leaking or out-of-calibration injector unbalances cylinder fuelling, felt as a shake at idle.

Hard startinghigh

Excess back-leakage bleeds rail/line pressure during cranking, causing long or failed starts.

Loss of power / limp modehigh

Out-of-range delivery or pressure deviation triggers a torque cut and limp home.

Black smokemedium

Poor atomisation or a dribbling nozzle over-fuels the cylinder.

Engine management lightmedium

Cylinder-specific injector, balance or fuel-metering fault codes are logged.

Workshop & Fitting Notes
  • InstallationWrite the Bosch IMA/injector-correction code to the correct cylinder on fitment with Hyundai/Kia GDS/KDS before road test.
  • InstallationRenew the copper combustion washer and leak-off seals; torque the clamp/nut to manufacturer spec.
  • MisdiagnosisRead live back-leakage and per-cylinder contribution data to confirm the weak cylinder before removal.
  • TestingBench-test across delivery and back-leakage points and verify spray pattern before refit.
  • WarningConfirm fitment by OE number and engine code before ordering; injector sub-variants are not always interchangeable.
Frequently Asked Questions
What is injector 0445110320?+

0445110320 is a Bosch common rail solenoid injector (cri2) diesel injector for the Hyundai / Kia 1.6 CRDi (D4FB / U2). It is supplied remanufactured, bench-tested and calibrated to OEM specification.

Which vehicles use 0445110320?+

It is fitted to the Hyundai / Kia 1.6 CRDi (D4FB / U2) — including Hyundai i30 (FD/GD) 1.6 CRDi (D4FB); Hyundai ix35 (LM) 1.6 CRDi (D4FB); Kia Cee'd (ED/JD) 1.6 CRDi (D4FB); Kia Sportage (SL) 1.6 CRDi (D4FB). Confirm fitment by OE number and engine code.

What type of injector is 0445110320?+

It is a Bosch Common Rail Solenoid Injector (CRI2). Always confirm the OEM markings on the injector body before fitting.

Does 0445110320 need coding when fitted?+

Yes — the Bosch IMA correction code must be written to the correct cylinder on fitment using Hyundai/Kia GDS/KDS.

What are the symptoms of a failing 0445110320?+

Common signs are rough idle and vibration, hard starting, power loss or limp mode, black smoke and an engine-management light.

What causes these injectors to fail?+

Most failures come from poor fuel filtration, contamination and water in the fuel leading to wear, high back-leakage and nozzle coking. Fix the cause before fitting replacements.

Is a remanufactured 0445110320 as good as new?+

A properly remanufactured injector is stripped, fitted with new wear parts, reassembled and recalibrated on a common-rail test bench to OEM tolerances, then supplied with a warranty.

Should I replace one injector or the full set?+

Replace the confirmed faulty injector first. On high-mileage engines fitting a matched set reduces the chance of a repeat fault, but it is not mandatory if the others test within spec.

Do you bench-test the injector before dispatch?+

Yes. Every unit is tested for delivery, back-leakage and spray pattern on a calibrated common-rail tester before it leaves us.

Is delivery and warranty included?+

Yes — the price includes free UK delivery and a 12-month warranty.

Does 0445110320 need IMA coding?+

Yes — the Bosch IMA code on the injector head must be entered against the correct cylinder using GDS/KDS on fitment.

How is the 1.6 CRDi D4FB injector different from the 1.7 D4FD?+

They are different Bosch part numbers for different engine sizes (1.6 D4FB vs 1.7 D4FD) and are not interchangeable. Match the OE number stamped on your part.

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