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0445110279 — Technical Research

Bosch CRI2 solenoid common-rail diesel injector for the Hyundai/Kia 2.5 CRDi D4CB engine, Bosch 0445110279, Hyundai/Kia OE 33800-4A000 (supersessions 33800-4A100 / 4A150 / 4A160 / 4A170). Fitted to the Hyundai H-1 / iLoad / i800 / Starex, Hyundai Terracan and Kia Sorento I (BL). Common failure drivers on these D4CB injectors are fuel contamination, nozzle coking and internal wear that raises back-leakage until the ECU can no longer compensate. Confirm the stamped Bosch number 0445110279 before ordering - the 2.5 D4CB injector is NOT interchangeable with the 2.2 CRDi D4HB/D4EB (33800-2F / 33800-27800), the 1.5 CRDi D4FA (0445110255) or the 1.4 CRDi D4FC (DFIR00203D) injectors. Key symptoms: Hard starting / extended cranking; Rough idle and vibration; Loss of power / limp mode; Black smoke. Common failure modes: Nozzle coking / poor atomisation; High back-leakage / internal wear; Corrosion from water in fuel.

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Bosch 0445110279 Hyundai/Kia 2.5 CRDi D4CB Common Rail Injector

AI Technical Summary

Bosch CRI2 solenoid common-rail diesel injector for the Hyundai/Kia 2.5 CRDi D4CB engine, Bosch 0445110279, Hyundai/Kia OE 33800-4A000 (supersessions 33800-4A100 / 4A150 / 4A160 / 4A170). Fitted to the Hyundai H-1 / iLoad / i800 / Starex, Hyundai Terracan and Kia Sorento I (BL). Common failure drivers on these D4CB injectors are fuel contamination, nozzle coking and internal wear that raises back-leakage until the ECU can no longer compensate. Confirm the stamped Bosch number 0445110279 before ordering - the 2.5 D4CB injector is NOT interchangeable with the 2.2 CRDi D4HB/D4EB (33800-2F / 33800-27800), the 1.5 CRDi D4FA (0445110255) or the 1.4 CRDi D4FC (DFIR00203D) injectors. Key symptoms: Hard starting / extended cranking; Rough idle and vibration; Loss of power / limp mode; Black smoke. Common failure modes: Nozzle coking / poor atomisation; High back-leakage / internal wear; Corrosion from water in fuel.

Common Symptoms
Hard starting / extended crankinghigh

High back-leakage from a worn injector drops cranking rail pressure on the D4CB, making the engine slow to start, especially when cold.

Rough idle and vibrationhigh

An out-of-balance injector unevenly fuels its cylinder, producing a shaky idle and audible misfire on the H-1/Sorento.

Loss of power / limp modehigh

When injector delivery falls outside its correction range the ECU pulls fuel and boost or drops the vehicle into limp mode.

Black smokemedium

Poor atomisation from a worn nozzle over-fuels the cylinder, producing visible black smoke under load.

Diesel knock / rattlemedium

A leaking injector causes a pronounced top-end knock on the D4CB, often most obvious at idle.

Increased fuel consumptionmedium

Internal leakage and over-fuelling waste fuel and can trigger fuelling-related fault codes.

Workshop & Fitting Notes
  • codingEach Bosch injector carries an individual IMA/correction code that must be written into the ECU with a Hyundai/Kia-capable tool (GDS) after fitting; without coding the D4CB runs on default trim and may log cylinder-balance faults.
  • InstallationReplace the fuel filter and check for water/debris before fitting - contaminated fuel is the leading cause of repeat failure on the D4CB.
  • InstallationFit a new injector sealing washer and use the correct tightening torque; a reused or crushed washer causes combustion blow-by around the injector bore.
  • MisdiagnosisRead live injector correction and back-leakage values to find the weak cylinder before removal rather than replacing all four injectors blind.
  • WarningConfirm the stamped Bosch number 0445110279 before ordering - the 2.5 D4CB injector is NOT interchangeable with the 2.2 CRDi D4HB/D4EB or the 1.5/1.4 CRDi D4FA/D4FC injectors.
  • TestingBench-test on a Bosch-capable common-rail tester (CR318-PRO or equivalent) across delivery and back-leakage points; verify spray pattern and cylinder balance before refitting.
Frequently Asked Questions
What is Bosch injector 0445110279?+

A Bosch CRI2 solenoid common-rail diesel injector for the Hyundai/Kia 2.5 CRDi D4CB engine. Hyundai/Kia OE 33800-4A000 (supersessions 33800-4A100/4A150/4A160/4A170).

Which vehicles use 0445110279?+

Hyundai H-1 / iLoad / i800 / Starex, Hyundai Terracan and Kia Sorento I (BL) with the 2.5 CRDi D4CB engine.

Is it solenoid or piezo?+

It is a Bosch CRI2 solenoid common-rail injector.

What is the Hyundai/Kia OE number for 0445110279?+

33800-4A000, with supersessions 33800-4A100 / 4A150 / 4A160 / 4A170. Always confirm the number stamped on your original injector before ordering.

What are the symptoms of a failing 0445110279?+

Hard starting, rough idle and vibration, loss of power or limp mode, black smoke, diesel knock and higher fuel consumption.

Why does my Hyundai H-1 2.5 CRDi knock or rattle?+

A leaking injector causes a top-end knock on the D4CB that is often most obvious at idle. Bench-test to confirm the faulty cylinder before replacing.

What causes these injectors to fail?+

Fuel contamination, water in the fuel, nozzle coking and high-mileage internal wear that raises back-leakage - fix the cause, not just the injector.

Do I need to code the injector to the ECU?+

Yes. Each Bosch injector has an individual IMA correction code that must be written into the ECU with a Hyundai/Kia GDS tool after fitting, or the engine runs on default trim and may log cylinder-balance faults.

Is 0445110279 the same as the 2.2 CRDi injector?+

No. 0445110279 is the 2.5 D4CB injector; the 2.2 CRDi D4HB/D4EB use different injectors (33800-2F610 / 33800-27800). They are not interchangeable - match the stamped number.

Is 0445110279 the same as the 1.5 or 1.4 CRDi injector?+

No. The 1.5 CRDi D4FA (0445110255) and 1.4 CRDi D4FC (DFIR00203D) use different injectors. The 2.5 D4CB uses 0445110279 - confirm the stamped number.

Should I replace one or all four?+

Diagnose each with live correction and back-leakage values; on high-mileage D4CB engines failures often cluster, so check all four before deciding.

Does a remanufactured 0445110279 perform like new?+

A properly remanufactured injector is bench-tested and recalibrated to the Bosch plan to meet original delivery and back-leakage specifications.

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