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A2C59511610 — Technical Research

Continental (Siemens VDO) solenoid common-rail injector for the Ford 1.8 TDCi (Lynx/Duratorq) engine in the Focus II, C-MAX, Mondeo IV, Galaxy II and S-MAX. Ford OE 4M5Q-9F593-AD (FINIS 1355051); Siemens equivalent 5WS40086. Note: this is the Ford 1.8 TDCi injector, NOT the PSA 1.6 HDi DV6 part. Replacements are coded to the ECU with the injector correction value. Key symptoms: Rough idle / vibration; Hard starting; Loss of power / limp mode; Black smoke. Common failure modes: Internal wear / high back-leakage; Water-in-fuel corrosion; Nozzle coking.

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Continental/Siemens VDO A2C59511610 1.8 TDCi (Lynx) Common Rail Injector (Ford Focus/Mondeo/C-MAX/Galaxy/S-MAX)

AI Technical Summary

Continental (Siemens VDO) solenoid common-rail injector for the Ford 1.8 TDCi (Lynx/Duratorq) engine in the Focus II, C-MAX, Mondeo IV, Galaxy II and S-MAX. Ford OE 4M5Q-9F593-AD (FINIS 1355051); Siemens equivalent 5WS40086. Note: this is the Ford 1.8 TDCi injector, NOT the PSA 1.6 HDi DV6 part. Replacements are coded to the ECU with the injector correction value. Key symptoms: Rough idle / vibration; Hard starting; Loss of power / limp mode; Black smoke. Common failure modes: Internal wear / high back-leakage; Water-in-fuel corrosion; Nozzle coking.

Common Symptoms
Rough idle / vibrationhigh

A leaking injector unbalances cylinder fuelling on the 1.8 TDCi.

Hard startinghigh

Excess back-leakage drops cranking rail pressure.

Loss of power / limp modehigh

Out-of-range delivery or rail-pressure deviation cuts power.

Black smokemedium

Poor atomisation over-fuels the cylinder.

Engine management lightmedium

Cylinder-specific injector or fuel-metering codes.

Workshop & Fitting Notes
  • InstallationCode the injector correction value to the correct cylinder with Ford IDS before road test.
  • InstallationRenew the copper combustion washer and leak-off seals; torque the clamp to spec.
  • MisdiagnosisRead live back-leakage / cylinder-balance data to find the weak cylinder before removal.
  • WarningDo not confuse this Ford 1.8 TDCi (Lynx) injector with the PSA 1.6 HDi DV6 part - confirm OE number 4M5Q-9F593-AD.
  • TestingBench-test across delivery and back-leakage points; verify spray pattern before refit.
Frequently Asked Questions
What is injector A2C59511610?+

A Continental (Siemens VDO) solenoid common-rail diesel injector for the Ford 1.8 TDCi (Lynx/Duratorq) engine. Ford OE 4M5Q-9F593-AD (FINIS 1355051); Siemens equivalent 5WS40086.

Which vehicles use A2C59511610?+

Ford Focus II/C-MAX, Mondeo IV, Galaxy II and S-MAX 1.8 TDCi (Lynx).

Is it solenoid or piezo?+

It is a Continental/Siemens VDO solenoid common-rail injector.

Does A2C59511610 need coding?+

Yes - code the injector correction value to the correct cylinder with Ford IDS when fitting.

What are the OE part numbers?+

Ford 4M5Q-9F593-AD (FINIS 1355051) references this injector; the Siemens equivalent is 5WS40086.

Does it fit the PSA 1.6 HDi DV6?+

No - despite similar Siemens part-number families, A2C59511610 is the Ford 1.8 TDCi (Lynx) injector. Confirm OE 4M5Q-9F593-AD before fitting.

What are the symptoms of failure?+

Rough idle, vibration, hard starting, black smoke, power loss/limp mode and an EML.

Why does my 1.8 TDCi run rough?+

A worn or leaking injector unbalances fuelling; read live cylinder-balance data and bench-test the suspect cylinder.

What causes these injectors to fail?+

Poor fuel filtration, contamination and back-leakage wear - fix the cause first.

Does a remanufactured A2C59511610 perform like new?+

A properly remanufactured injector is bench-tested and recalibrated on a Continental-capable tester, then coded with Ford IDS on fitment.

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