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D4EA Diesel Injectors

Compatible with Hyundai Elantra (XD), Hyundai Santa Fe (SM / CM), Hyundai Trajet, and 3 more

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Select the correct injector for your D4EA engine below

Fits Hyundai Elantra (XD), Hyundai Santa Fe (SM / CM), Hyundai Trajet, Hyundai Tucson (JM) and more

Compatible Injectors for D4EA

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Common problems solved by these injectors

About the D4EA engine

The D4EA is a 2.0l crdi common rail diesel engine. This engine uses BOSCH diesel injectors.

How Diesel Injectors Are Remanufactured

Watch our 3D walkthrough of the diesel injector remanufacturing process and see how injectors are professionally restored for reliable service.

Vehicles Using D4EA Engine

VehicleEngineYears
Hyundai Elantra (XD) injector 2.0 CRDi2001–2006
Hyundai Santa Fe (SM / CM) injector 2.0 CRDi2001–2009
Hyundai Trajet injector 2.0 CRDi2001–2008
Hyundai Tucson (JM) injector 2.0 CRDi2004–2010
Kia Carens (UN) injector 2.0 CRDi2002–2006
Kia Sportage (JE / KM) injector 2.0 CRDi2004–2010

Common D4EA Injector Problems

1

Rough idle and engine vibration

Worn injector nozzles cause uneven fuel spray, leading to rough idle at low RPM. Most noticeable when the engine is cold.

2

Excessive exhaust smoke

Black or blue-grey smoke on acceleration indicates poor fuel atomisation. This is often caused by carbon buildup on the injector nozzle tip.

3

Poor fuel economy

A worn or leaking injector delivers incorrect fuel quantities, reducing efficiency by 10–20% in severe cases.

4

Engine misfire under load

Intermittent misfires during acceleration suggest one or more injectors are failing to deliver the correct fuel pressure.

5

Difficult cold starting

Degraded injector nozzles struggle to atomise fuel at lower cranking pressures, causing extended crank times in cold weather.

6

Loss of power

Gradual power loss across the rev range, particularly above 2500 RPM, can indicate injector flow rate degradation.

7

Increased diesel knock

Louder than normal combustion noise, especially at idle, can indicate incorrect injection timing due to worn injector internals.

D4EA Technical Specifications

Displacement

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Power

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Torque

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Fuel System

Common Rail Direct Injection

The D4EA is a 2.0l crdi common rail diesel engine. This engine uses BOSCH diesel injectors.

Engine Intelligence

Hyundai / Kia 2.0 CRDi (D4EA — Tucson, Santa Fe, Sportage, Carens)

Documented failure modes

  • Injector wear or internal leakage — documented as the main weak point of this otherwise robust Bosch common-rail system
  • Nozzle wear from poor-quality diesel degrading the spray pattern
  • External injector leakage allowing fuel smell or fuel dilution of the oil in advanced cases

Diagnostic guidance

  • Run a return-flow (leak-off) test — severe internal leakage is the classic D4EA no-start cause
  • Rule out rail-pressure regulator and sensor faults, which mimic injector failure on this engine
  • Monitor the engine-oil level on suspected leaking injectors
  • Clean injector bores and seats and fit new sealing washers on every refit

Fault codes linked to this engine's injectors

Fitment note: The D4EA ran across multiple model years and outputs with different Bosch references — match the reference etched on the injector body before ordering.

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Related D4EA Engine Guides

Related Pages

BOSCH 2.0L CRDi — browse compatible engines, vehicles, and injectors

More resources for D4EA owners