D97PHEV Injector Problems – Symptoms, Causes & Fixes

Engine: D97PHEV 1 compatible injectors From £100

Common Injector Failures on the D97PHEV

The D97PHEV engine uses high-pressure common rail diesel injection. Over time, injector nozzles wear, seals degrade, and internal components lose calibration. This leads to a range of drivability symptoms that worsen if left unaddressed. We stock 1 tested replacement injectors for this engine from Bosch.

Vehicles fitted with the D97PHEV include models from Volvo. If you are experiencing any of the symptoms below, your injectors may need testing or replacement.

Symptoms of Injector Failure

Related Fault Codes

P0201 P0202 P0203 P0204 P0263 P0266 P0269 P0087 P0089 P0300

How to Test D97PHEV Injectors

Leak-off test: Connect clear hoses to the injector return lines and compare fuel volumes at idle. The injector returning the most fuel is likely worn.

Correction values: Use a scan tool to read injector correction (IMA) values. Readings beyond ±3 mg/stroke indicate wear.

Resistance check: Measure resistance across the injector connector pins with a multimeter. Compare to manufacturer specs.

Complete Testing Guide Leak-Off Test Guide

D97PHEV Injector Replacement Cost

Parts (per injector)

£100–£100

Labour

£150–£400

Total (per injector)

£250–£500

Full replacement cost guide

Compatible Injectors for the D97PHEV1 found

0445116081Bosch

£100.00

Related Cross Reference Numbers for D97PHEV

0445116016 0986435393 30777226

Related Engine Codes

D82PHEV D87PHEV

Frequently Asked Questions

What are common injector problems on the D97PHEV engine?

The D97PHEV engine commonly suffers from injector seal failure, nozzle wear causing poor spray patterns, and back-leak issues. Symptoms include rough idle, black or white exhaust smoke, hard starting, and increased fuel consumption. These issues typically appear after 100,000–150,000 miles.

How much does it cost to replace injectors on a D97PHEV engine?

A remanufactured injector for the D97PHEV engine typically costs £100–£100 per injector. Labour adds £150–£400 depending on accessibility. We found 1 compatible injectors for this engine.

Which vehicles use the D97PHEV engine?

The D97PHEV engine is found in vehicles from Volvo. Common models include Volvo V60 Plug-in Hybrid.

How do I test the injectors on a D97PHEV engine?

Perform a leak-off test by connecting clear hoses to each injector return line and comparing fuel volumes at idle. You can also check injector correction values with a diagnostic scan tool or measure electrical resistance with a multimeter.

Injector Compatibility Checker

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Need a Replacement D97PHEV Injector?

We stock 1 tested replacement injectors for the D97PHEV engine. All remanufactured, bench-tested, and supplied with a 12-month warranty.

View All Injectors Replacement Cost Guide Call 020 3355 6581