BCCC Injector Problems – Symptoms, Causes & Fixes

Engine: BCCC 1 compatible injectors From £90

Common Injector Failures on the BCCC

The BCCC engine uses high-pressure common rail diesel injection. Over time, injector nozzles wear, seals degrade, and internal components lose calibration. This leads to a range of drivability symptoms that worsen if left unaddressed. We stock 1 tested replacement injectors for this engine from Siemens VDO / Continental.

Vehicles fitted with the BCCC include models from Ford. If you are experiencing any of the symptoms below, your injectors may need testing or replacement.

Symptoms of Injector Failure

Related Fault Codes

P0201 P0202 P0203 P0204 P0263 P0266 P0269 P0087 P0089 P0300

How to Test BCCC Injectors

Leak-off test: Connect clear hoses to the injector return lines and compare fuel volumes at idle. The injector returning the most fuel is likely worn.

Correction values: Use a scan tool to read injector correction (IMA) values. Readings beyond ±3 mg/stroke indicate wear.

Resistance check: Measure resistance across the injector connector pins with a multimeter. Compare to manufacturer specs.

Complete Testing Guide Leak-Off Test Guide

BCCC Injector Replacement Cost

Parts (per injector)

£90–£90

Labour

£150–£400

Total (per injector)

£240–£490

Full replacement cost guide

Compatible Injectors for the BCCC1 found

2802002051380Siemens VDO / Continental

£90.00

Most Common Injector Part Numbers for BCCC Engine

2802002051380Siemens VDO / Continental

£90.001 vehicle

Related Cross Reference Numbers for BCCC

2802002051380 562000410 A2C9303500080 AAA9858060010

Vehicles Using the BCCC Engine

Ford TransitBCCC

Ford Transit CustomBCCC

Ford Tourneo CustomBCCC

Ford Transit ConnectBCCC

Ford RangerBCCC

Ford Transit CourierBCCC

Related Engine Codes

ADBC ADBD ADBE BC2X BCCD BCDA

Frequently Asked Questions

What are common injector problems on the BCCC engine?

The BCCC engine commonly suffers from injector seal failure, nozzle wear causing poor spray patterns, and back-leak issues. Symptoms include rough idle, black or white exhaust smoke, hard starting, and increased fuel consumption. These issues typically appear after 100,000–150,000 miles.

How much does it cost to replace injectors on a BCCC engine?

A remanufactured injector for the BCCC engine typically costs £90–£90 per injector. Labour adds £150–£400 depending on accessibility. We found 1 compatible injectors for this engine.

Which vehicles use the BCCC engine?

The BCCC engine is found in vehicles from Ford. Common models include Ford Ranger, Ford Tourneo Custom, Ford Transit, Ford Transit Connect, Ford Transit Courier.

How do I test the injectors on a BCCC engine?

Perform a leak-off test by connecting clear hoses to each injector return line and comparing fuel volumes at idle. You can also check injector correction values with a diagnostic scan tool or measure electrical resistance with a multimeter.

Injector Compatibility Checker

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Need a Replacement BCCC Injector?

We stock 1 tested replacement injectors for the BCCC engine. All remanufactured, bench-tested, and supplied with a 12-month warranty.

View All Injectors Replacement Cost Guide Call 020 3355 6581